A complete processing solution from biomass to crude and/or distillate. Features dual high speed batch centrifuges with closed loop extraction routines utilizing ultra cold temperature ethanol solvent enabling complete and high quality cannabinoid capture without the need for winterization. Multi-stage filtration utilizes both particulate and color remediation with inter-stage pressure sensors and sight glasses for quality feedback. Closed loop solvent recovery with desolventizing and decarb routines enables full spectrum crude production under vacuum and reduced heat conditions with no need for roto-vaps or vac ovens for final oil processing.
Dual pass distillation module enables crude oil refinement utilizing terp strip and final distillation routines. Complete system automation enables touch button control with tunable parameters for single-operator control. Closed loop process with integrated heated lines and pumps eliminate open pours and the need for external heat sources such as heat guns, tape, etc.
Our systems are designed for optimization on each of your processes.
No-touch process throughout the extraction process eliminates potentially reduced efficiencies, compromised quality, increased labor, and safety risks.
From your phone or computer, real-time and trend monitoring of the extraction process can be leveraged to optimize efficiency.
Bypass this extensive and time-consuming step by controlling and maintaining solvent temperature during the extraction process below -50 °C.
Solvent temperature control maintains precise extraction temperature. Combined with our automation, complete control over final product states can be configured and run.
User configured routines and flow control from biomass to full-spectrum crude, distillate, and/or isolate
Batch Size: 35 lbs (2X)
Capacity: 1800 lbs per day
Cooling Method: CASCADE Chiller
Temperature Range: Configurable down to -60 C
Voltage: 208 / 240 / 480 (configurable)
Power: 65 kW power requirement
Electrical Ratings: Class 1 Div 2 MINIMUM ELECTRICAL RATING
Solvent Storage Tank (Insulated)
Tincture Storage Tank (Insulated)
Mag drive recirc pumps
Filtration Skid (particulate and color remediation)
Evaporation and Dual Distillation Skid
Rising Film evaporator
Falling Film evaporator
Dual-stage WFE w/ short path distillation
HTF support system
Mag drive gear pumps
Valves (manual and pneumatic)
High Vac (mtorr) system w/ diffusion pump
FOOTPRINT: 12´ W X 6´ D X 8´ H (TOTAL SYSTEM FOOTPRINT) TEMPERATURE RATING: -60 to 200 C
PRESSURE RATING: FULL VACUUM TO 100 PSIG
SOLVENT HOLDING VOLUME: 60 GALLONS
HMI INTERFACE SCREEN SIZE: 24 IN
CONTROLLER: FPGA BASED INDUSTRIAL CONTROLLER WITH WATCHDOG FOR CONTROL AND PROCESS MONITORING UL Listed Components
A. Jacketed / Insulated Holding tanks allow cold solvent and tincture temp to be maintained while reducing system energy consumption.
B. Dedicated C1D2 HMI control interface allows automated hands-free extraction control at the point of use for precise, repeatable extractions with real-time performance feedback.
C. High-speed batch centrifuge extraction module with closed-loop tincture re-use routines includes integrated heat exchangers, automated valves, and sensors for touchless control. Post-extraction clean solvent rinse increases extraction efficiencies
D. Particulate and color remediation module filters cold extract directly from extraction, eliminating the need for winterization. Staged sight glasses allow product quality to be observed and maintained at all times.
E. RFE (Rising Film) and FFE (Falling Film) enable bulk solvent evaporation under vacuum at reduced temperatures to maintain product quality and profile.
F. Desolventizing reactor vessels remove residual solvent and enable in place decarb routines for true hands-free processing to a full spectrum crude final product. Dual vessels enable continuous extraction capability eliminating the need for rotovaps.
G. Jacket/ Heated Lines Jacketed and heated process lines enable product transfer without the need for heat guns or other manual heating needs.
H. Stainless steel drip trays under interface points to contain any product spills and allow for easy cleaning and product recovery.
I. Wiped Film (WFE) dual distillation module features heated feed tank with metering gear pump, 6” wiped film still with mechanical seal, dual cold traps for complete light volatile recovery, and mtorr high vacuum system complete with diffusion and roughing pumps. TCUs’ maintain precise temperature control of WFE jacket up to 200 C, inner condenser temp up to 130 C and cold trap temps down to -80 C. Residue and distillate offtake pumps allow continuous hands-free processing to the distillate.
J. Dedicated distillation control interface allows automated hands-free distillation control at the point of use with real-time performance feedback.